Tower Crane Rentals and Sales Massachusetts - A popular machine within the materials handling family is the crane. Oftentimes, they are equipped with chains, wire ropes, a hoist rope or sheaves. These components enable cranes to lift and lower items vertically as well as transporting items horizontally. Shipping containers, giant crates, heavy machinery and other items can be transported efficiently.
Freight Transportation
Cranes can lift difficult loads to make unloading and loading safer and more efficient. The lifting capacity depends on the model. They provide a huge mechanical advantage and enable people to lift thousands of pounds of freight. Cranes are found in many industries and often seen on construction sites.
Specified Use
Small jib cranes are ideal for cramped environments such as workshops. Giant tower cranes are a different breed that is useful for high-rise construction. There are numerous cranes suited for many different jobs. Tight spaces may be more accessible with the use of cranes. Floating cranes can be useful for salvaging sunken ships and other marine items. They may also be used on oil rigs.
Tower Cranes
The type of crane that is fixed on a concrete slab is a tower crane. This unit is often seen mounted to sides of structures to provide superior lifting and height. Commonly used for building residential and commercial tall buildings, the base is attached to the mast which may extend for further reach. The mast is connected to the slewing unit of the crane that enables it to rotate. On top of the slewing portion are three parts known as the operator’s cab, the shorter counter-jib and the long horizontal jib.
The long horizontal jib is the main crane component responsible for carrying the load. The counterweight is created by the counter-jib that may utilize concrete blocks. The jib houses the crane’s load to and from the center. Typically, the operator is found inside of a cab located on top of the tower that is attached to the turntable; however, it can be mounted on the jib alternatively. There is a radio remote control feature that operators can access from the ground. The operator relies on electric motors to control wire rope cables in a system of sheaves and control the lifting hook. The cargo hook, along with its motor is found in the long horizontal arm. The operator often works with a rigger to coordinate hooking and unhooking loads. Hand signals are an important part of daily safety. The rigger determines the crane’s lifting schedule and is responsible to make sure everything load and rigging wise is reliable and safe.
Truck-Mounted Cranes
Truck mounted cranes consist of two parts including the boom and the carrier. These two items have a turntable to attach them, allowing the higher portion the ability to swing from side-to-side. Typically, modern hydraulic truck cranes feature single engines. The same engine is responsible for providing power to the crane and the undercarriage. Hydraulics are responsible for providing power to the upper via the turntable from the pump mounted on the lower portion. Original, older hydraulic crane truck models commonly featured dual engines. The first engine enabled the crane to travel down the road while the second engine controlled the hydraulic pump for the outriggers and jacks. Certain operators prefer the two-engine models due to the turntable leaks that commonly occur in newer design models.
Cranes commonly have to travel via roads to get to different jobs. This can eliminate industrial transportation requirements unless the crane is sizeable with certain weight restrictions. Local laws may be in place regarding transportation. Typically, larger cranes are outfitted with trailers to help distribute the load over numerous axles. Certain cranes can be taken apart to meet certain requirements. A crane will often be followed by another truck containing the counterweights that are disassembled for travel.
Outriggers & Stability
Outriggers horizontally extend from the cranes’ chassis to provide stability. These are used vertically to stabilize the machine and keep it level during hoisting and stationary activities. Certain truck crane models have the capacity to travel slowly while maintaining a suspended load. Care is given to ensure the load doesn’t swing during travel. The majority of the anti-tipping aspect is related to the stiffness of the chassis suspension. Counterweights can be moved and adjusted on certain models to enhance stabilization even more than what the outriggers deliver. Suspended loads are among the most stable due to the majority of the crane’s weight acting as a counterweight. Electronic safeguards are in place to monitor the maximum safe loads for stationary work and traveling speeds.
Overhead and Bridge Cranes
An overhead crane is a kind of crane commonly called a bridge crane. This mechanism features a crane with a hook-and-line mechanism and horizontal beam that is designed to run along rails that are spaced widely. These cranes are similar to a gantry crane and are often found in long factory buildings and attach to rails that run down two long walls. Cranes can be made with single or double beam construction and may rely on complex box girders or regular steel beams. Certain overhead cranes have the ability to use a control pendant for operation. A double girder bridge can be used in places that require heavy lifting such as 10 tons or more. The box girder style produces a system with a lower deadweight but offers higher system integrity. Cargo can be lifted with a hoist and the trolley that can travel along the bridge along with the bridge component covered by the crane.
The steel industry is familiar with overhead cranes throughout the manufacturing process. Steel is typically handled by an overhead crane until it is transformed into a finished piece and leaves the factory. All steel is handled by an overhead crane from raw materials being poured to storing hot steel for cooling and transporting finished coils. Overhead cranes lift steel components onto trucks. Metal fabricators and stampers use this equipment every day including the auto industry to transport raw materials.
Pulp & Paper Mills
Pulp mill maintenance commonly relies on bridge cranes. They are responsible for removing items including heavy press rolls. Paper machines rely on bridge cranes during construction to install massive equipment including cast iron paper drying drums and other heavy apparatus.
Loader Crane
Electrically powered with an articulated arm attached to a trailer or a truck and specified for unloading and loading, the loader crane consists of many jointed components that enable the machine to be folded into a small space between uses. Telescoping sections are popular. There are models that have the ability to stow or load themselves without any operator instruction. The operator can move around the machine in order to view the load. Modern models may rely on a radio-linked system or a portable cabled control system that works alongside hydraulic controls that are mounted on the crane.
Gantry Crane
There is a hoist on the gantry crane found in a fixed machinery house or a horizontal trolley that runs along rails often fitted between two beams or a single beam. The crane frame is supported via beams and wheels on a gantry system and runs on the gantry rail which is generally perpendicular to the trolley direction of travel. These cranes come in all sizes, and some can move very heavy loads, particularly the extremely large examples used in shipyards or industrial installations.
Tower Cranes PDF